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View DetailsTitanium Mig Wire
A spooled consumable electrode wire for Gas Metal Arc Welding (GMAW/MIG) of titanium, enabling higher deposition rates.
Product Overview
Bokang's Titanium Mig Wire is manufactured using advanced vacuum arc remelting technology, ensuring exceptional purity and consistent mechanical properties.
Titanium MIG wire is designed for the Gas Metal Arc Welding (GMAW or MIG) process, where the wire acts as both the consumable electrode and the filler material. An electric arc is maintained between the continuously fed wire and the workpiece, melting both to form the weld. This process is characterized by higher deposition rates and faster travel speeds compared to TIG welding, making it suitable for longer seams and thicker sections where productivity is a factor.
However, MIG welding titanium presents significant technical challenges. The process is more prone to generating spatter, and maintaining adequate gas shielding over a larger, more turbulent weld pool is difficult. Therefore, titanium MIG welding almost exclusively uses the pulsed spray transfer mode (GMAW-P) with pure argon shielding. The wire must have exceptional feedability, consistent conductivity, and flawless surface quality to ensure stable arc characteristics and minimize the introduction of contaminants.
Technical Support & Documentation
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View DetailsTechnical Specifications
Detailed specifications for our Titanium Mig Wire
| Parameter | Typical Specification |
|---|---|
| Common Grades | ERTi-1, ERTi-2, ERTi-5 |
| Standard Diameters | 0.8 mm, 0.9 mm, 1.0 mm, 1.2 mm, 1.6 mm |
| Spool Types | 4" (100mm) hub, 8" (200mm) hub, 12" (300mm) hub |
| Wire Finish | Bright, clean, without copper coating |
| Feedability | Cast and helix are controlled for smooth feeding |
| Shielding Gas | 100% Argon (High Purity) |
Key Advantages of Bokang Titanium Mig Wire
Discover why our titanium wire stands out in the industry
Higher Deposition Rate
Enables faster welding speeds and filling of larger grooves compared to TIG, reducing labor time on suitable applications.
Improved Arc Stability in Pulsed Mode
Specifically formulated and drawn to perform reliably in GMAW-P mode, providing controlled droplet transfer with minimal spatter.
Enhanced Process Efficiency
Suitable for robotic and automated cell integration, optimizing production throughput for repeatable titanium weldments.
Material Comparison
Titanium Mig Wire vs. Competitive Alternatives
| Feature | Titanium MIG Wire (GMAW) | Titanium TIG Wire | Stainless Steel MIG Wire |
|---|---|---|---|
| Welding Process | Gas Metal Arc Welding (MIG) | Gas Tungsten Arc Welding (TIG) | Gas Metal Arc Welding (MIG) |
| Electrode Function | Consumable | Non-Consumable (Tungsten) | Consumable |
| Typical Transfer Mode | Pulsed Spray (GMAW-P) | None (Filler added separately) | Spray, Globular, Pulsed |
| Deposition Rate | High | Low to Moderate | High |
| Skill/Setup Complexity | High (for titanium) | High (for titanium) | Moderate |
Applications
Titanium Mig Wire applications across various industries
Shipbuilding & Repair
- Welding titanium hull plates, piping, and components for specialized naval and research vessels.
Industrial Fabrication
- Manufacturing large-scale tanks, ducts, and structural frames from titanium plate where long, continuous welds are needed.
Automotive & Aerospace Subassemblies
- Joining thicker non-critical structural members or bracketry where the higher deposition rate offers a productivity benefit.
Defense Equipment
- Fabrication of armored vehicle components and military vehicle parts requiring lightweight, strong materials.
Pulp & Paper Industry
- Repair and fabrication of bleaching equipment and other components exposed to corrosive chlorine compounds.
Material Selection Guide
How to choose the right titanium wire for your application
1
Assess Process Suitability
MIG is best for thicker materials (typically >3mm), horizontal or flat position welds, and applications where higher heat input can be tolerated. It is less suited for thin sheet or all-position welds common in TIG.
2
Invest in Adequate Shielding
Essential equipment includes a high-purity argon gas system, a gas lens or large nozzle on the MIG gun, and often a trailing shield. Back purging is still required for complete joint welds.
3
Choose the Correct Drive System
Use a 4-roll wire feeder with U-groove or V-groove drive rolls. Avoid knurled rolls. Ensure all liners and guides are clean and designed for soft wire to prevent shaving and feeding issues.
Production Process & Quality Control
Our rigorous manufacturing process ensures consistent quality
Alloying & Ingot Production
Titanium sponge and master alloys are blended and pressed into electrodes, which are then melted via VAR to create a homogeneous ingot.
Hot Rolling to Coil
The ingot is heated and hot-rolled into a continuous rod or bar coil, which serves as the starting material for final wire drawing.
Multi-Stage Wire Drawing
The hot-rolled coil is drawn through a series of dies with intermediate annealing steps to achieve the final MIG wire diameter without work hardening.
Final Anneal & Surface Treatment
A final vacuum or inert gas anneal softens the wire. It is then chemically cleaned or electropolished to a bright, contaminant-free finish.
Controlled Spooling & Packaging
The wire is spooled with precise control over cast and helix parameters for optimal feedability, then vacuum-sealed in aluminized bags.
Frequently Asked Questions
Common questions about pure titanium wire
Standard spray or short-circuit transfer modes for MIG generate excessive heat and/or turbulent metal transfer, making it nearly impossible to protect the large, active weld pool from atmospheric contamination. Pulsed MIG provides a controlled, detached droplet transfer at an average lower heat input, making the pool more manageable and easier to shield effectively with argon.
While the basic power source and feeder can be used, significant modifications are needed for success. These include: a pure argon gas supply (no CO2 or oxygen mixes), a Teflon or nylon liner in the feed hose to prevent wire shavings, non-metallic guides, proper drive rolls, and often a specialized welding gun with extended nozzles or integrated trailing shields. Standard equipment setup for steel will lead to contaminated, brittle titanium welds.
Why Choose Bokang Titanium?
18+ years of experience in high-quality titanium materials
18+
Years Experience
28+
Patents & Certifications
200+
Skilled Employees
ISO 13485:2016
Medical Device Certification
Our Commitment to Quality
Changzhou Bokang Special Material Technology Co., Ltd. is Wholesale Titanium Mig Wire Manufacturers and Custom Titanium Mig Wire Suppliers. At Bokang Titanium, we adhere to the strictest quality control protocols throughout our manufacturing process. Every batch of pure titanium wire undergoes rigorous testing including dimensional verification, mechanical property testing, surface quality inspection, and chemical analysis to ensure compliance with international standards.
Our quality management system is certified to ISO 9001:2015 and ISO 13485:2016 for medical device applications, ensuring full traceability from raw material to finished product. We maintain comprehensive documentation including material certifications, test reports, and process validation records.
With 18+ years of experience in titanium material production, we have developed specialized expertise in medical-grade, aerospace-grade, and industrial-grade titanium alloys. Our products are trusted by leading medical device manufacturers, aerospace companies, and industrial clients worldwide. We offer OEM/ODM Titanium Mig Wire for sale.